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Adding Abrasive Waterjet Increases CNC Milling Profitability

How Adding Abrasive Waterjet Increases CNC Milling Profitability

An ever growing number of fabricators and machine shops are gaining a competitive advantage by incorporating abrasive waterjets to their machining mix. What used to be known in the 80s as a rather obscure, albeit fascinating, cutting method has gone mainstream. In fact, abrasive waterjet machining is one of the fastest...

Nested Titanium Aerospace

5 Ways To Increase Productivity With Your Waterjet

Cut out net blanks on the waterjet before doing final machining on a CNC mill. You can save a lot of machining time by first cutting parts to their rough shape with the waterjet, then doing final machining on a CNC mill. Not only will the actual cutting time be shorter, but you’ll also save time in machine setup and material handling. Setting up a job on a CNC mill can be a complex,...
Reverse Osmosis

Do I Need To Treat The Water For My Waterjet?

For the great majority of waterjet owners in the U.S. and Canada, the answer is “no”. More than 90% of the water than comes from a city’s water supply in these countries can be used in an abrasive waterjet without any treatment. For those areas that fall into the exception, waterjet owners can save significant time and money by conditioning the water, no matter what brand of...

Edge Quality

5 Options for Waterjet Cut Edge Quality

Cut edge quality refers to how rough the edge of a cut part appears and how square it is. With waterjet, edge qualities typically range from Quality 1 (Q1) to Quality 5 (Q5) with Q5 being the best, most accurate edge quality. Following are descriptions for edge quality options available when cutting with OMAX abrasive waterjet machines.

Edge Quality 1

Q1 is described as a...

Water and Laser Jet Cutting

Waterjet and Laser Cutting: A Perfect Pair

To stay competitive, shorten lead times, and increase the markets they can serve, many laser job shops are adding abrasive waterjets to their machining equipment inventory. To uncover why the relatively new waterjet cutting method is gaining popularity with these traditional machining shops, let’s first take a look at how each technology works.

Laser

A laser cutter works...

blog article

Fixturing for Abrasive Waterjet Cutting

Why use fixturing? Fixturing refers to holding work material in place while the waterjet cuts parts from it. For most jobs, it's critical that the material doesn't move during cutting, as any movement will affect the precision of the part and can mar the surface. Compared to other cutting methods, the sideways forces of abrasive waterjet cutting are low and the downward force is...

Part Drawing

How to Make Good Part Drawings for Abrasive Waterjets

One of the great things about computer-controlled waterjet systems is that you can draw a part on your computer, or even import a scan or photo, and quickly turn that image into reality. This also introduces opportunities for mistakes. A nice two foot part you drew could be cut as a mini two inch part because you have the units of measure incorrect. The better your drawing, the better your...

Pump Rebuild

10 Tips for Abrasive Waterjet Preventive Maintenance

Being proactive with maintenance on your abrasive waterjet will save you time and money by preventing unplanned downtime and extending the working life of your components. Here are 10 of the most important preventive maintenance tips to keep your abrasive waterjet productive.

1. Follow equipment manufacturer recommendations for maintenance

An established and trusted...

Image of  MAXJET5i Nozzle

Production Efficiency with Integrated Nozzles

In the world of abrasive waterjet cutting, the nozzle is where all the proverbial magic happens. It's here that the high-pressure water makes its way to a jewel orifice that focuses the water into a thin beam. The water beam then enters the mixing tube where the cutting abrasive is introduced to the stream. The water and abrasive then exit the nozzle, ready to cut. Historically, most...

xdata

Add extra data to your tool path using the XData feature in LAYOUT

The OMAX CAD software, called LAYOUT, includes a feature that lets you input "extra" data for any entity in a drawing or tool path. We call it XData, short for extra data, and it's great for doing things like specifying pause points, adding a note for the machine operator to display on the screen, or customizing the cutting speed for a specific entity. XData can also be used to...

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