History of Waterjet

Using water as a cutting method for soft materials has been around for decades, but early forms such as the paper metering system by the Paper Patents Company in the 1930s used relatively low-pressure water. High pressure waterjet technology truly took form in the post-war era, resulting in faster cutting and greater precision. Reliability remained a challenge, though, until the early 1970s when Dr. John Olsen, VP of Operations at OMAX Corporation, developed the first reliable ultra-high pressure pump.

While early waterjets could easily cut soft materials, they were not effective in cutting harder materials such as metals. This capability was achieved by adding an abrasive to the waterjet in the cutting nozzle after the jet stream was formed, based on a technique that had been pioneered by Elmo Smith and Leslie Tirrell in the 1930s in the field of liquid ablative blasting. Early abrasive waterjet nozzle life was too short to be commercially viable, but material innovations in mixing tubes by Boride Corporation eventually resulted in a commercially acceptable nozzle. With the combination of a durable abrasive waterjet nozzle and a reliable high pressure pump, an abrasive waterjet machine could now cut a wide range of materials, including hardened tool steel, titanium, stone and glass.

Waterjet Timeline

1930

1930s

Low-pressure waterjet system used to cut paper.
Abrasive waterjet nozzle concept patented.

1940

1940s

High pressure seals developed for aviation & automative hydraulics

1950

1950s

Ultra-high pressure (100,000 psi, 6,900 bar) liquid jet used to cut aerospace metals

Numerical Control (NC) system developed by John Parsons

High pressure waterjet developed to cut plastic shapes

1960

1960s

Up to 50,000 psi (3,450 bar) pulsing waterjet created at Union Carbide and cut metal and stone

High Pressure pumps manufactured for polyethylene industry

1970

1970s

Bendix Corporation develops concept of using corundum crystal for waterjet orifice

Dr. John Olsen develops and patents the high pressure fluid intensifier

First mainstream commercial waterjet cutting system introduced

1980

1980s

Boride Corp. develops ROCTEC ceramic tungsten carbide composite mixing tubes

Evolution of 1930s abrasives nozzle design brings abrasivejet machining to reality

1990

1990s

OMAX Corporation established

Dr. John Olsen develops and patents (5,508,596 & 5,892,345) motion control systems to precisely locate the waterjet stream

2000

2000s

Cutting model improvements significantly increase cutting speeds in OMAX machines

High precision zero taper waterjet cutting introduced with the Tilt-A-Jet

Affordable and versatile MAXIEM Waterjet line introduced

2010

2010s

OMAX Rotary Axis and A-Jet brings 6-Axis machining to OMAX Machines

EnduroMAX Pump Technology significantly increases reliability

Intelli-MAX Software Suite adds innovative system monitoring and advanced 3D tools

Future of Waterjet

OMAX Innovation

The combination of reliable pumps, reliable nozzles and easy-to-operate accurate control systems makes waterjet cutting suitable for any manufacturer or job shop for cutting almost any material quickly and accurately--making waterjets the fastest growing manufacturing technology in the world.

Learn about customer successes »

The final barrier to full commercial acceptance of abrasive waterjet cutting was the challenge of controlling the waterjet to create an accurate part because the waterjet stream bends as it cuts. Traditional CNC controllers are not well suited to making the subtle motion changes, and early waterjet cutting systems required an experienced operator and a lot of trial and error programming. Dr. John Olsen turned to the power of the PC as a solution to the challenge. Dr. Olsen accurately modeled the dynamics of the waterjet stream along all points of the cutting path. He was able to predict the effect of the jet bend and use precise control of the nozzle speed to account for it. All OMAX and MAXIEM abrasive waterjet have a distinct advantage because they’re built using this control technology.

WHAT IS A WATERJET HOW DOES A WATERJET WORK
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