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OMAX^® JetMachining^® Center Training

Typically, tech training involves students falling asleep in their chairs while instructors drone on. And on. And on. Not at OMAX. Students at our Kent training facility use the latest equipment in our laboratory for hands-on experience in making parts. Find out the best way to service the pumps from the people who designed them. Discuss your design challenges with the experts, and then try out their solutions in the training facility.

We can also send expert technicians to your work place, which is particularly useful if you have several operators who need training.

Introduction to the JetMachining Center

This section of the training covers the basic parts of the JetMachining Center, what they do, and what their names are. Students then receive training in maintaining and operating the OMAX, including tips on improving part quality. Periodic maintenance requirements are covered, along with a review of wear items on the OMAX. We'll even suggest spare parts you might want to have on hand to keep your OMAX running smoothly and continuously.

Introduction to OMAX Windows Layout and Make

The key to getting the best, fastest, and cheapest parts is learning to use the software. The JetMachining Center uses two programs: Layout lets you draw the part you want to make (you can also use drawings from other CAD programs); Make controls the JetMachining Center itself and is used to machine the parts.

This portion of the class includes:

• Instructions on using Layout
  
• Hints and tips on optimizing your drawings for abrasivejet machining
  
• Using Make to create parts
  

Again, students don't sit and listen -- they do, actually using the JetMachining Center to machine parts they design in class.

Troubleshooting ultra-high pressure systems

Sometimes equipment wears out or breaks. Because most machinists are not familiar with ultra-high-pressure water pumps, OMAX training covers how to locate problems. The class includes a review of the various symptoms and the causes of low pressure.

By the end of the class, students can confidently determine the problem, fix it, and keep the JetMachining Center running at maximum efficiency.

Pump Rebuild

When a water pump provides water at pressures up to 55,000 pounds per square inch (345,000 kPa, or roughly 1,400 times as much pressure as in a truck tire), parts in the pump will wear out. This requires periodic rebuilds of the pump to replace these components.

OMAX training includes detailed instructions on determining when to rebuild the pump (too soon and you waste money, too late and you can damage the pump) as well as how to rebuild it.

On-Off Valve Maintenance

The On-Off Valve lets the JetMachining Center nozzle turn on and off quickly to maximize your productivity. Training is provided on maintaining and repairing the On-Off Valve.

Software Review

Time is provided to work with any of the OMAX software of the students' choice. Instructors are available to answer questions and help students. Bring samples of the types of parts you'll be making on the job--this is the ideal time to practice.

Creating parts from idea to finished product

Start with the idea and end up with the finished product in less time than you might imagine. This training offers a complete look at making parts with the JetMachining Center. Begin by creating a drawing in Layout, create the tool path, and then machine the part on the OMAX. You can even choose to work with the same materials you'll be using in the shop, so you can gain practical experience on that material.

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Scanning

Learn how to create a part by scanning artwork and then cleaning and ordering it in OMAX Layout. Create artwork or make parts directly from scanned drawings.

Inlays

Many artists use the JetMachining Center to do precision inlay work from many types of materials, including steel, granite, and brass. Learn how to design effective inlays, set up the material and assemble the finished parts.




Inlay done in bronze and black galaxy granite (courtesy of DreamWeaver Designs)

Review of Different Materials

Different materials pose different machining opportunities with the OMAX. Machining a brittle material like glass requires a different approach than machining stainless steel. Learn about designing parts for particular materials, configuring the software for each material, and effectively fixturing different materials to get the best results.

Annual Service Visit

The OMAX commitment to your success doesn't stop when you purchase a JetMachining Center. In addition to the training provided with your JetMachining Center, you can also purchase an Annual Service Visit to inspect and tune-up the OMAX JetMachining Center and provide on-site maintenance and operator training.

Included in the Annual Service Visit is:

• Inspection and lubrication of grease ball-screws, pulleys and fittings
  
• Replacement of belts
  
• Replacement of all filters
  
• Rebuilding and upgrading (when applicable) the OMAX pump, including one Seal Rebuild Kit and Check Valve Repair Kit, plus inspection of the bearings and plungers
  
• Calibrating the variable pressure pump
  
• Rebuilding swivels
  
• Replacing all high pressure tubes, collars, collets, gland nuts and fittings
  
• Installation of the latest revision of OMAX Software
  
• Level 1 Refresher Training Course (three days).
  

An OMAX Factory Technician will perform this service at your location.